If you're running a busy garage, you'll know how crucial it is to have the right equipment to support your technicians. Leverless tyre changers are increasingly popular among professional garages looking to streamline operations, reduce technician fatigue, and safely handle modern performance and low-profile tyres. Whether you're dealing with run-flats, low-profile tyres, or high-end alloys — a leverless tyre changer can reduce physical strain on your team while improving overall efficiency.
What Is a Leverless Tyre Changer Machine?
Lever vs. Leverless: Key Differences
Designed to mount and demount tyres without traditional metal levers, a leverless tyre changer machine uses automated rollers, lifting arms and precision bead-breaking systems to manipulate the tyre onto or off the rim. This automation reduces physical strain on technicians and minimises the risk of damaging tyres or alloy wheels, which is especially important with run-flat and low-profile tyres.
We supply the various leverless tyre changer models as standard, including the X-Boss tyre changer. The X-Boss' leverless demount system as standard, makes it one of the most automated models on the market with no-contact, totally-automated operation.
Retrofitting Options from ISN Garage Assist
Not quite ready to replace your current setup? ISN Garage Assist also offers leverless tyre changer retrofit kits, giving you the ability to upgrade your existing tyre changer with a leverless arm. This is a smart, budget-conscious way to benefit from leverless technology without a full equipment overhaul.
Evo is a leverless mount/demount device, suitable for conventional, ultra low-profile and run flat tyres. It works in exactly the same way as a traditional tyre lever, but removes the need for manual intervention. Pneumatic activation, controlled by a simple switch, allows the finger tool to be inserted step by step under the tyre bead to ease the demount process. It controls the bead lifting operation, avoiding damage to the tyre bead. The tool head is protected by easy to replace nylon-Kevlar inserts, eliminating the possibility of expensive rim damage through accident or tyre lever misuse. This gives the operator the benefit of lever-less operation combined with the familiarity of conventional tyre changing to which they will have become accustomed.
Speak to our team for tailored advice today.
Leverless Tyre Changer Range
Models like the Balco velomount 3240 tyre changer can be upgraded to include the leverless system for an additional cost. Our Hofmann Megaplan megamount 2-60T tyre changer is a super-automatic, leverless, electro-hydraulic machine with synchronised movement of the clamping and tool unit.
Designed for fast and ergonomic work on the wheels of trucks, buses, agricultural machinery and earthmoving equipment, the clamping range without extensions is 14" to 42", expandable up to 60" with extensions. Its five-point clamping system ensures stability on nearly any rim type — ideal for workshops handling trucks or agricultural vehicles. Most tyre changer machines within the Luxus G-Series tyre changer range can be upgraded to include our leverless evolution.
Lever vs. Leverless: Key Differences
Traditional lever-style machines require a manual bar to remove and fit tyres, relying heavily on technician strength and skill. In contrast, leverless models automate much of this work.Here are the key differences:
| | Lever | Leverless |
| Ease of Use | Physically demanding, skill-dependent | Automated process, user-friendly |
| Speed | Slower for difficult tyre types | Faster and more consistent |
| Damage Risk | Higher risk to rim and tyre | Lower risk, more controlled |
| Suitability | General-purpose | Ideal for performance, run-flat, and low-profile tyres |
If your garage regularly works with premium tyres or EVs, a leverless tyre machine could be a game-changer. If you have the capacity to expand into this more specialist service offering, you could also see significant return-on-investment (ROI).
Long-Term Benefits of a Leverless Tyre Changer for Your GarageEnter heading here...
Modern garage equipment isn't just about keeping up appearances, it's a long-term investment in your team and your operations. Here's how a leverless tyre changer supports long-term performance:
- Reduced technician fatigue leads to fewer injuries and higher productivity
- Faster job turnaround, particularly on more difficult tyre types
- Potential greater job satisfaction, leading to improved staff retention
- Minimised risk of wheel or tyre damage, saving money on errors
This is particularly relevant for garages with high staff turnover and/or injury rates, as it will reduce the risk of injury or repetitive strain. In busy, fast-paced garages, where productivity and employee retention are business-critical, the switch to a leverless system can make a noticeable difference when it comes to retaining trained technicians.
Are There Any Downsides?
Like any investment, there are a few considerations to weigh up when it comes to a leverless tyre changer:
• Initial Cost
Leverless tyre changers are more expensive up front than their manual counterparts.
• Training Required
Although easier to use long-term, some initial training is needed to familiarise your team with automated features.
• Space Considerations
Some leverless models may require more room, depending on the arm and roller mechanisms.
However, these factors are largely outweighed by the time saved per job and reduced risk of costly mistakes or damage.
Is Leverless Right for You?
If your technicians regularly handle modern tyres, run-flats, or high-value alloys — a leverless tyre changer is worth serious consideration. The upfront investment pays off in reduced technician fatigue, improved work efficiency and fewer risks of damage during tyre changes.
Still unsure? Our team at ISN Garage Assist is here to offer expert guidance and help you choose the right solution for your workshop needs.